Knowledge

When To Use Ultrasonic Thickness Testing For Corrosion Surveys

Ultrasonic thickness testing is used when corrosion may have reduced the remaining wall thickness of steel or other materials. It turns visual concern into measurable data for maintenance and engineering decisions.

When Visual Inspection Is Not Enough

Visual inspection can identify corrosion staining, pitting, coating breakdown, and deformation, but it cannot reliably confirm remaining wall thickness.

UT is useful where asset owners need measurements to understand severity, compare readings over time, or support repair decisions.

Where UT Is Commonly Used

Common applications include tanks, pipes, structural steel, marine structures, bridge components, pressure-related assets, and steelwork where corrosion may be hidden beneath coatings or insulation.

Inspection planning should define grid locations, calibration, surface preparation needs, access requirements, and reporting format.

How Results Should Be Used

UT readings should be interpreted with asset history, location, corrosion pattern, design requirements, and engineering judgement. A single reading rarely tells the whole story.

For complex corrosion patterns, phased array mapping or a more detailed NDT plan may be appropriate.

FAQ

Common Questions

Does ultrasonic thickness testing damage the asset?

No. UT is a non-destructive testing method, although local surface preparation may be needed to obtain reliable readings.

Can UT be performed through coatings?

Sometimes, depending on the equipment, coating type, thickness, condition, and accuracy required. The inspection method should be chosen for the asset and reporting objective.

Need Independent Corrosion Advice?

Speak to Corrosion Management about coating surveys, inspection scopes, failure analysis, NDT surveys, and access requirements for your asset.

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