Corrosion Problems

Paint Delamination And Loss Of Adhesion

Paint delamination occurs when a coating separates from the substrate or from another coating layer. It can expose steel, allow moisture ingress, and undermine the intended corrosion protection system.

Likely Causes

Common causes include poor surface preparation, contamination, incompatible coating layers, incorrect overcoating intervals, inadequate profile, moisture during application, or mechanical damage.

Where delamination is widespread, the issue may be systemic rather than isolated.

How Delamination Is Assessed

Assessment can include visual inspection, photographic records, defect mapping, adhesion testing, coating thickness checks, and review of coating application records.

The goal is to understand extent, severity, likely mechanism, and whether local repair is enough.

Repair Planning

Repair recommendations should consider surface preparation requirements, edge treatment, compatible coating systems, access constraints, and whether additional inspection is needed before recoating.

FAQ

Common Questions

Is delamination the same as blistering?

They are related but not identical. Blistering is localised raised coating separation, while delamination usually describes coating separation or peeling over an area or interface.

Can delaminated paint be repaired locally?

Sometimes. The repair approach depends on extent, cause, substrate condition, coating compatibility, and whether the surrounding coating remains sound.

Need Independent Corrosion Advice?

Speak to Corrosion Management about coating surveys, inspection scopes, failure analysis, NDT surveys, and access requirements for your asset.

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